🔥 Process Safety Management (PSM)
🌟 Course Description This intensive course provides in-depth knowledge of Process Safety Management (PSM) principles and implementation strategies. Participants will gain the tools to systematically identify, evaluate, and control process hazards in oil & gas, petrochemical, and chemical facilities, ensuring …
Overview
🌟 Course Description
This intensive course provides in-depth knowledge of Process Safety Management (PSM) principles and implementation strategies. Participants will gain the tools to systematically identify, evaluate, and control process hazards in oil & gas, petrochemical, and chemical facilities, ensuring safe and sustainable operations. The training aligns with OSHA 29 CFR 1910.119 and industry best practices, offering practical insights into preventing catastrophic incidents.
🎯 Learning Objectives
✅ Understand the regulatory and industry requirements for effective PSM
✅ Analyze process hazards using methods such as HAZOP, LOPA, and What-If
✅ Develop and implement key PSM elements: MOC, PHA, Mechanical Integrity
✅ Apply best practices for operating procedures, training, and contractor management
✅ Learn investigation techniques for incidents and near-misses
✅ Integrate risk management into daily operations
✅ Build a proactive safety culture and improve organizational resilience
👥 Who Should Attend
-
Process, safety, and production engineers
-
HSE professionals and safety managers
-
Plant and operations supervisors
-
Maintenance and reliability engineers
-
Project and design engineers
-
Anyone involved in managing process safety risks
🗂️ Training Format
✅ Short lectures with real industry examples
✅ Practical workshops on hazard analysis tools
✅ Group exercises on PSM elements implementation
✅ Video case studies of industrial incidents
✅ Q&A sessions with process safety experts
📅 Detailed Daily Agenda with Time Breaks
📅 Day 1: Introduction to Process Safety Management
| Time | Topic |
|---|---|
| 08:30 – 09:00 | Welcome, Introductions & Course Objectives |
| 09:00 – 10:30 | Overview of PSM Standards & Regulatory Frameworks |
| 10:30 – 10:45 | ☕ Coffee Break |
| 10:45 – 12:15 | Key Elements of OSHA PSM Standard (29 CFR 1910.119) |
| 12:15 – 13:15 | 🍽 Lunch |
| 13:15 – 14:45 | Process Safety Culture & Leadership |
| 14:45 – 15:00 | ☕ Coffee Break |
| 15:00 – 16:30 | Hazard Recognition Principles |
📅 Day 2: Process Hazard Analysis (PHA) Techniques
| Time | Topic |
|---|---|
| 08:30 – 10:00 | Hazard Identification Tools: HAZID, What-If |
| 10:00 – 10:15 | ☕ Coffee Break |
| 10:15 – 12:15 | HAZOP Methodology & Workshop |
| 12:15 – 13:15 | 🍽 Lunch |
| 13:15 – 14:45 | Layers of Protection Analysis (LOPA) |
| 14:45 – 15:00 | ☕ Coffee Break |
| 15:00 – 16:30 | Documenting & Communicating PHA Findings |
📅 Day 3: Key PSM Elements & Management Systems
| Time | Topic |
|---|---|
| 08:30 – 10:00 | Management of Change (MOC) Processes |
| 10:00 – 10:15 | ☕ Coffee Break |
| 10:15 – 12:15 | Mechanical Integrity: Inspection & Maintenance |
| 12:15 – 13:15 | 🍽 Lunch |
| 13:15 – 14:45 | Operating Procedures & Safe Work Practices |
| 14:45 – 15:00 | ☕ Coffee Break |
| 15:00 – 16:30 | Training & Contractor Safety Management |
📅 Day 4: Incident Investigation & Emergency Preparedness
| Time | Topic |
|---|---|
| 08:30 – 10:00 | Incident Investigation Techniques |
| 10:00 – 10:15 | ☕ Coffee Break |
| 10:15 – 12:15 | Learning from Major Accidents (Case Studies) |
| 12:15 – 13:15 | 🍽 Lunch |
| 13:15 – 14:45 | Emergency Response Planning & Coordination |
| 14:45 – 15:00 | ☕ Coffee Break |
| 15:00 – 16:30 | Auditing & Continuous Improvement in PSM Systems |
📅 Day 5: Integrating PSM into Operations & Wrap-Up
| Time | Topic |
|---|---|
| 08:30 – 10:00 | Integrating PSM with Operational Excellence |
| 10:00 – 10:15 | ☕ Coffee Break |
| 10:15 – 12:15 | Developing Effective Safety Performance Metrics |
| 12:15 – 13:15 | 🍽 Lunch |
| 13:15 – 14:45 | Building a Proactive Safety Culture |
| 14:45 – 15:00 | ☕ Coffee Break |
| 15:00 – 16:30 | Final Q&A, Action Plans, Certificates Distribution |
📦 Materials Provided
✅ Comprehensive course manual & slides
✅ Hazard analysis worksheets and templates
✅ Case study videos of industrial incidents
✅ Certificate of Completion
Target audiences
- Reservoir Engineers, Geologists
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