🎯 Course Description:
This 5-day preparatory course is designed for individuals planning to take the NACE Cathodic Protection Level 1 (CP1) certification exam. It provides a strong foundation in basic cathodic protection theory, field testing, equipment, safety, and documentation.
Combining theoretical knowledge with hands-on demonstrations, the course aligns with the NACE International Institute’s CP1 Body of Knowledge, ensuring that participants are thoroughly prepared for both the written and practical portions of the exam.
👥 Who Should Attend:
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Entry-level corrosion and CP technicians
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Maintenance and inspection personnel
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Engineers and technical staff new to cathodic protection
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Anyone preparing for NACE CP1 certification
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QA/QC professionals in oil & gas, pipelines, marine, and water industries
🗓️ Day 1: Introduction to Cathodic Protection
| Time | Topic |
|---|---|
| 08:30 – 09:00 | Welcome, Overview, CP1 Objectives |
| 09:00 – 10:30 | Basics of Corrosion – Electrochemical theory |
| 10:30 – 10:45 | ☕ Coffee Break |
| 10:45 – 12:15 | Introduction to Cathodic Protection – Principles and purpose |
| 12:15 – 01:15 | 🍽 Lunch Break |
| 01:15 – 02:45 | Types of CP Systems – Galvanic and Impressed Current |
| 02:45 – 03:00 | ☕ Coffee Break |
| 03:00 – 04:30 | Review: CP Components and Terminology |
🗓️ Day 2: Components and Field Equipment
| Time | Topic |
|---|---|
| 08:30 – 10:00 | Galvanic Anode Systems – Applications and installation |
| 10:00 – 10:15 | ☕ Coffee Break |
| 10:15 – 12:15 | Impressed Current Systems (ICCP) – Rectifiers, anodes, wiring |
| 12:15 – 01:15 | 🍽 Lunch Break |
| 01:15 – 02:45 | Reference Electrodes and Meters – Use and calibration |
| 02:45 – 03:00 | ☕ Coffee Break |
| 03:00 – 04:30 | Hands-On Session: Equipment setup and safety |
🗓️ Day 3: Field Measurements and Testing
| Time | Topic |
|---|---|
| 08:30 – 10:00 | Measuring Structure-to-Electrolyte Potentials – Techniques and standards |
| 10:00 – 10:15 | ☕ Coffee Break |
| 10:15 – 12:15 | IR Drop, Instant-Off, and Polarization Concepts |
| 12:15 – 01:15 | 🍽 Lunch Break |
| 01:15 – 02:45 | Close-Interval Surveys (CIS) – Basics and setup |
| 02:45 – 03:00 | ☕ Coffee Break |
| 03:00 – 04:30 | Hands-On Field Testing Simulations |
🗓️ Day 4: Safety, Documentation, and Troubleshooting
| Time | Topic |
|---|---|
| 08:30 – 10:00 | Electrical Safety in CP Work – Grounding, PPE, and hazards |
| 10:00 – 10:15 | ☕ Coffee Break |
| 10:15 – 12:15 | Recording and Reporting Field Data – Accuracy and formats |
| 12:15 – 01:15 | 🍽 Lunch Break |
| 01:15 – 02:45 | Common Problems in CP Systems – Troubleshooting techniques |
| 02:45 – 03:00 | ☕ Coffee Break |
| 03:00 – 04:30 | Workshop: Interpreting real-world CP testing data |
🗓️ Day 5: Review, Mock Exam, and Practical Assessment
| Time | Topic |
|---|---|
| 08:30 – 10:00 | Review of Key CP1 Concepts – Summary and Q&A |
| 10:00 – 10:15 | ☕ Coffee Break |
| 10:15 – 12:15 | Mock Written Exam – Simulating the NACE CP1 theory exam |
| 12:15 – 01:15 | 🍽 Lunch Break |
| 01:15 – 02:45 | Practical Hands-On Exam Review – Simulated field test evaluations |
| 02:45 – 03:00 | ☕ Coffee Break |
| 03:00 – 04:30 | Final Feedback, Preparation Tips, Certificates |
📂 Materials Provided:
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CP1 Study Guide aligned with NACE Body of Knowledge
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Practical workbook and lab exercises
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Sample questions and mock exam with answer key
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Glossary of CP terminology
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Equipment checklist and safety guide
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Certificate of Completion (non-NACE accredited, prep-only)
