🎯 Course Description:
This 5-day advanced training course is specifically designed for individuals preparing for the NACE CP Level 2 – Cathodic Protection Technician certification. The course focuses on data analysis, advanced testing techniques, troubleshooting, rectifier maintenance, and CP system design validation.
Through a mix of in-depth theoretical instruction, hands-on equipment training, and mock exam practice, participants will develop the technical proficiency required to supervise and troubleshoot field CP systems, and to interpret CP data according to industry standards.
👥 Who Should Attend:
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Individuals preparing for NACE CP2 Technician certification
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CP Level 1 certified professionals with field experience
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Corrosion technicians and technologists
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Maintenance and inspection staff working with CP systems
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Engineers and consultants in cathodic protection design and monitoring
🗓️ Day 1: Advanced Cathodic Protection Concepts
| Time | Topic |
|---|---|
| 08:30 – 09:00 | Welcome, Overview, NACE CP2 Objectives |
| 09:00 – 10:30 | Review of CP1 Concepts – Foundation knowledge refresher |
| 10:30 – 10:45 | ☕ Coffee Break |
| 10:45 – 12:15 | Cathodic Protection Criteria – NACE SP0169 and interpretation |
| 12:15 – 01:15 | 🍽 Lunch Break |
| 01:15 – 02:45 | CP System Components & Troubleshooting Theory |
| 02:45 – 03:00 | ☕ Coffee Break |
| 03:00 – 04:30 | Field Data Evaluation – Using CP measurements for system analysis |
🗓️ Day 2: CP Testing Methods and Equipment
| Time | Topic |
|---|---|
| 08:30 – 10:00 | Reference Electrodes – Types, placement, and best practices |
| 10:00 – 10:15 | ☕ Coffee Break |
| 10:15 – 12:15 | Structure-to-Electrolyte Potential Testing – Static, dynamic, instant-off |
| 12:15 – 01:15 | 🍽 Lunch Break |
| 01:15 – 02:45 | Close Interval Survey (CIS) – Design, execution, and data analysis |
| 02:45 – 03:00 | ☕ Coffee Break |
| 03:00 – 04:30 | Hands-On Equipment Setup and Field Measurement Exercises |
🗓️ Day 3: CP System Maintenance and Troubleshooting
| Time | Topic |
|---|---|
| 08:30 – 10:00 | Rectifier Setup and Maintenance – Inspection, readings, adjustments |
| 10:00 – 10:15 | ☕ Coffee Break |
| 10:15 – 12:15 | Bonding, Grounding, and Electrical Isolation Testing |
| 12:15 – 01:15 | 🍽 Lunch Break |
| 01:15 – 02:45 | Stray Current Interference – Sources, detection, and mitigation |
| 02:45 – 03:00 | ☕ Coffee Break |
| 03:00 – 04:30 | Workshop: Rectifier diagnostics and stray current troubleshooting |
🗓️ Day 4: Advanced Surveys and Data Interpretation
| Time | Topic |
|---|---|
| 08:30 – 10:00 | DCVG & ACVG Surveys – Principles, setup, and interpretation |
| 10:00 – 10:15 | ☕ Coffee Break |
| 10:15 – 12:15 | AC Interference and Mitigation – Pipeline proximity issues |
| 12:15 – 01:15 | 🍽 Lunch Break |
| 01:15 – 02:45 | Coating Assessment via CP Tools – Integrating CP with coatings |
| 02:45 – 03:00 | ☕ Coffee Break |
| 03:00 – 04:30 | Hands-On Data Logging and Troubleshooting Exercises |
🗓️ Day 5: Mock Exams, Certification Prep, and Final Review
| Time | Topic |
|---|---|
| 08:30 – 10:00 | Review of NACE CP2 Body of Knowledge – Key areas of focus |
| 10:00 – 10:15 | ☕ Coffee Break |
| 10:15 – 12:15 | Mock Written Exam (CP2 Format) – Multiple-choice with answer discussion |
| 12:15 – 01:15 | 🍽 Lunch Break |
| 01:15 – 02:45 | Hands-On Practical Review – Simulated exam stations and troubleshooting |
| 02:45 – 03:00 | ☕ Coffee Break |
| 03:00 – 04:30 | Final Q&A, Feedback, Certification Tips, Certificates |
📂 Materials Provided:
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CP2 Prep Study Manual (aligned with NACE syllabus)
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Equipment reference guide and field checklist
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Common troubleshooting scenarios and solutions booklet
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Mock exam (theory and practical) with answer key
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CP survey data interpretation worksheets
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Certificate of Completion (non-NACE accredited, prep-only)
